Automatic chain lubrication system is a system used to protect and maintain chains of mechanical equipment. Industrial chain lubrication systems work mainly by providing the right amount of lubricant to reduce chain friction and wear, and to maintain chain flexibility and operating efficiency. Central chain lube systems usually include a tank, lines, and brushes. These components work together to ensure that the chain surface is always properly lubricated, prolonging the life of the chain and drive system, reducing maintenance costs, and improving equipment reliability and efficiency.
Products of Industrial Chain Lubrication Systems
PMV Chain Lubrication Pump
The PMV is a multi-point piston pump, driven by a cam system and engineered to supply multiple independent lines, with a maximum capacity of 12 outlets. Known for its durability and dependability, it is especially appropriate for lubrication systems situated in challenging environments.
PMN Chain Lubrication Pump
The PMN lubrication system, composed of a 4 or 7 litre reservoir with a suction filter, metering components, and brushes, allows for the adjustment of each lubrication point by modifying the metering parts. The volume can be preset, and the system’s total oil output can also be adjusted by the stroke of the PMN plunger motion.
Characteristic of Automatic Chain Lubrication Systems
Compact structure and easy expansion
No need for a distributor
Pipes are clear and free of residue
High performance cost ratio
Stable flow rate
Automatic Chain Lubrication Systems
Automatic chain lubrication systems reduce chain friction and wear by automatically supplying the right amount of lubricant, maintaining chain flexibility and operational efficiency. Key features include convenient automation, reduced maintenance frequency and costs, extended chain life, improved equipment reliability, ensured operational efficiency and safety, and applicability to various industrial equipment chains with Cisolube centralized grease lubrication system.
Chain Lubrication Systems Industries
Chain lubrication systems are essential for equipment utilizing chain drives, including harvesters, balers, and mowers. Effective lubrication plays a crucial role in minimizing impact, reducing friction, and prolonging the chain's lifespan.The more commonly used ones are PMV chain lubrication pumps and PMN chain lubrication pumps.
The PMV Chain Lubrication pump offers several noteworthy features. Its compact structure and easy expandability make it versatile for various applications. Unlike traditional systems, it eliminates the need for a distributor, simplifying installation and maintenance. The smooth pipes prevent residue buildup, ensuring uninterrupted lubrication. Additionally, its multiline output capability enables efficient lubrication across multiple points, enhancing equipment performance. With adjustable displacement, users can fine-tune the lubrication volume as per requirements, further optimizing chain maintenance.
On the other hand, the PMN Chain Lubrication pump boasts a robust plunger structure and a solid pump body, eliminating the need for a motor and controller. This design simplifies the system's operation and reduces maintenance complexity. Equipped with inlet and outlet check valves, it ensures precise lubricant delivery and prevents backflow, enhancing system reliability. The lubricating pumps's high-performance cost ratio makes it a cost-effective choice for various industrial applications. Similar to the PMV pump, it also offers adjustable displacement, allowing users to customize lubrication levels based on specific operational needs.
Both PMV and PMN Chain Lubrication pumps provide efficient and reliable lubrication solutions for chain-driven equipment. Their features cater to different requirements, offering flexibility and cost-effectiveness in maintenance. Whether in agricultural machinery or industrial equipment, these pumps contribute significantly to extending chain life, reducing downtime, and optimizing equipment performance.
Progressive lubrication systems vs single line lubrication systems vs dual line lubrication systems vs chain lubrication systems
Feature Progressive Lubrication Systems Single-Line Lubrication Systems Dual-line Lubrication Systems Chain Lubrication Systems
Definition Progressive lubrication system is an efficient lubrication system used for mechanical equipment, providing lubricant progressively to different parts of the equipment to ensure each part receives an adequate amount of lubrication. The lubrication pump automatically delivers lubricant to the lubricant dispenser via a single supply line. Each dispenser serves only one lubrication point and can be adjusted to provide the exact dose of grease or oil required. Dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump. Chain lubrication system is a system used to protect and maintain chains of mechanical equipment. It works mainly by providing the right amount of lubricant to reduce chain friction and wear, and to maintain chain flexibility and operating efficiency. A chain lubrication system usually includes a tank, lines, and brushes. These components work together to ensure that the chain surface is always properly lubricated, prolonging the life of the chain and drive system, reducing maintenance costs, and improving equipment reliability and efficiency.
Basic Components A —GT auto lube pump A — C-flow lubrication pump A、ZP01/02 Lubrication Pump A、PMV Chain Lubrication Pump
B —GM auto lubrication pump B、ZP08/14/24 Lubrication Pump B、PMN Chain Lubrication Pump
B — GTS single line lubrication pump
Outlet relief valve elements C — GMS electric lubrication pump DSG Dual-line Metering Devices Oil Tank
Main line D — GT-MAX lube grease pump DSL Dual-line Metering Devices Brushes
Filter WP-C Electric Change-Over Valve High-Pressure Flexible Pipe
Pressure switch Return solenoid valve assembly DU-C Hydraulic Change-Over Valves
Progressive distributor（1generation） Pressure gauge MC-ⅠSystem Control Box
Progressive distributor（2generation） Pipelines EPW End-of-line Pressure Switches
Progressive distributor（2generation） Filter
Progressive distributor（3generation） Tee branching pleces
Function control Pipe clamps
Fault Monitoring Four branching pleces
Pipes and hoses Volumetric distributor
Line to the lubrication point Check device（pressure switch）
Controller Line to the lubrication point
Controller
Working Principle The lubricant is pumped through the main lines to the progressive distributor with the pump. The lubricant is elivered "progressively" to the friction point. The circulation of a progressive distributor is monitored optically or electrically. The dosing values are impinged on the main line with the pump – dynamically operating metering valves with a pressure surge, static operating dosing elements with slow pressure build-up. These thus CISO dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities. These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump via a change-over valve at up to 400 bar (5 800 psi) Branch lines, along the main lines, are connected with dual-line metering devices to supply a large volume of lubricant to the lubrication points Within large dual-line systems, end-of-line pressure switches are used to control and monitor the system. The chain lubrication system transfers the lubricant from the storage tank to the brushes through the lubrication pump, and through the brushes the lubricant is applied to the chain to form a lubricating film, which reduces the chain friction and wear.
transfer the respective quantity of the lubricant to the friction point.During the following relief phase, the lubricant is restacked in the dosing valves for the next lubrication process.
Advantages Compact, flexible kit Connecting numerous lubrication points Reliable Compact structure and easy expansion
Monitored function Smallest dosing quantities Simple to service No need for a distributor
Channels flow through completely Compact construction Ultrasonic low- and high-level control options The pipes are smooth and have no residue
Wide range of use For oil or fluid grease Built-in lubricant filter Adjustable displacement
Low cost and high efficiency
Easy assembly
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CisoLube centralised grease lubrication system company upholds the principles of integrity, prioritizing quality, focusing on customer satisfaction, and promoting continuous innovation. Our aim is to offer customers top-notch A+ central lubrication systems and solutions that cater to their diverse requirements. With extensive research and practical experience, CisoLube central lube system company guarantee product excellence throughout the entire process, including product design, accessory selection, product assembly, finished product testing, and sales services.
