77/95mm Roller Shutter Forming Machine

DUWELL company is specially in PU foam rolling shutter patti machine, rolling shutter making machines. DUWELL can make the machine according to customer’s required shutter profiles or samples. 77mm, 95mm and 100mm shutters are mostly used for garage doors. It can use both aluminum and steel material.

DUWELL is professional in whole range of rolling shutter door machine, such as octagon pipe roll forming machine, guiding rail roll forming machine, shutter box roll forming machine etc.

COMPONENTS of 77/95mm Roller Shutter Forming Machine
Uncoiler: Loading the steel or aluminum coil

Profiling Roll Forming Machine: For precise profile forming.

Foam Injection Machine: For foam injection of the shutter profiles.

Adjusting device: For final slats straight adjusting.

Servo Flying Shear: For precise cuts.

Stacking Table: Stacking the finished slats.

TECHNICIAN DETAILS of 77/95mm Roller Shutter Forming Machine
ROLL FORMING LINE FOR ROLLING SHUTTER WITH POLYURETHANE FOAM (we will make the machine according to customer's sample or requested drawings)

Description of the machine:

1-DE-COILER

Shaft width: 300mm

Manual shaft opening: 470~530mm

Weight capacity: 3ton

2-ROLL FORMING MACHINE

Roller material: GCr15 advanced steel, precision-machined, high frequency quenching HRC58-62

Shaft Diameter: 65mm

Forming stations: 38 stations

Driven: gear box transmission

Cutting: Pneumatic following cutting, with servo motor

5-FOAM INJECTION MACHINE

Motor power: 7KW

Injection type: Air blow or Mixing

Mixing quantity: 8g/second

Washing: automatic washing

Tank volume: 50kg/tank (two tanks: one for Poly, One for ISO)

Size : 1100x1100x2000mm

Working process

Put the steel coil on the un-coiler—→Guiding—→Warm box(heaten the material)—→ Roll-forming Machine—→Injection machine —→ roll forming machine—→Warm box(help expanding) —→Adjusting device ----Flying saw cutting------- Run out table

Q & A Of 77/95mm Roller Shutter Forming Machine

What kinds of experience do you have in producing DOOR AND ROLLER SHUTTER MACHINES?
DUWELL company is the first factory to produce this high speed roller shutter, we have experience in roller shutter machines more than 20 years. We learned and imitated the machines of our Senior role models Italian DALLAN company, and developed China's first high speed rolling door equipment.

Can I just use one line to produce 77mm roller shutter and 95mm roller shutter?
Yes, our machines are versatile and can be configured to produce both 77mm and 95mm profiles. With quick tooling changes, you can switch between profiles efficiently.

Please contact DUWELL to ask for the detailed information.

How is the PU foam injected into the profiles?
Our machines are equipped with advanced PU foam injection systems that ensure precise and consistent foam filling. The foam is injected into the profiles during the roll forming process, creating a seamless and uniform core.

Can your machines be customized for specific requirements?
Absolutely! We offer fully customizable solutions, including:

Custom profile designs

Adjustable foam density

Integration with additional features like punching, cutting, or automation systems.

What is delivery time of roller shutter forming machine?
120 days including production and final testing working.

What is your machine speed?
We have two types of machine, high speed line and normal speed line: high speed line the speed is 25~30 meters/minute. Normal speed line speed is 10~12 meters/minute.

What materials can be used with your roll forming machines?
Our machines are designed to work with a variety of materials, including:

Galvanized steel/Aluminum/Stainless steel/Pre-painted or coated steel

The choice of material depends on the specific requirements of your roller shutter doors, such as durability, weather resistance, and aesthetics.

For 77mm and 95mm roller shutters, it mostly uses steel and aluminum with thickness 0.3~0.6mm.

What is the energy efficiency of PU foamed roller shutters produced by your machines?
The PU foam core significantly improves the energy efficiency of the shutters by reducing heat transfer. This helps in maintaining indoor temperatures, lowering heating and cooling costs, and meeting energy efficiency standards.

We can provide kinds of shutter machine for sale, and the rolling shutter patti machine price is reasonable, anything you need, please contact us.