Aluminium Deep Drawing Components
JCL has a track record in bringing your aluminium alloys to life through functional aluminium deep drawing products. We bend over backwards to see you satisfied.
Aluminium deep drawing components are one of the most popular manufacturing products. Aluminium has great formability, high strength-to-weight ratio, corrosion resistance, thermal conductivity, and durability. That’s why it’s such an ideal deep drawing application across various industries.
JCL Works On Aluminum
By stamping sheet metal, we continuously draw the aluminium into your desired shape. We use many types of stamping dies and a press to turn the stamped sheet metal into complex shapes. Because of the very little waste created, deep drawn aluminium parts are highly economically viable. They are always in high demand.
JCL Brings You Precision-Crafted Aluminium Deep Drawing Solutions
JCL takes your ideas and turns them into deliverable products. We take great care throughout the aluminium deep drawing process to maintain trust and integrity. So, we maintain transparency, ethics, collaboration, and constant communication with our customers and partners.
Dimensional Accuracy
We use high-quality aluminium bender and employ quality control measures. And you get precise dimensions for any component's proper fit and performance.
Material Properties
We choose alloys based on the needed strength, formability, and corrosion resistance. And you get the suitable properties your custom aluminium fabrication deserves.
Surface Finish
We create your desired finish according to the aesthetics, functionality, and production costs.
Wall Thickness
We provide precise specifications for wall thickness and control the thickness accordingly.
So you don’t have to worry about structural integrity or defects.
Formability
We consider the formability of the chosen alloy and design during aluminium bending. No metal ever breaks or tears.
Cost-Effectiveness
We balance feature requirements with production costs through a streamlined deep drawing process that maintains the required functionality.
Sustainability
We guarantee environmentally friendly manufacturing practices by using recycled aluminium to retain a sustainability profile.
Aluminium Alloy Deep Drawing Application
Automotive industry
Body panels(hoods, doors, and fenders) ⇛ lightweight
Chassis components(engine cradles, suspension arms, and brackets)⇛strength and corrosion
Radiator components (fins and tanks) ⇛ excellent heat transfer, lightweight
Aerospace industry
Aircraft fuselages and wings⇛ high strength-to-weight ratio and formability
Landing gear components(struts and wheels)⇛ lightweight
Interior panels and components(seat backs and overhead compartments) ⇛ weight-saving and aesthetic
Construction industry
Roofing panels⇛ lightweight and corrosion-resistant
Siding panels⇛ lightweight, easy to install, and require minimal maintenance
Building components(gutters, downspouts, and flashing)⇛ formability and weather resistance
Other applications:
Household appliances(Cooking utensils, cookware, and appliance housings)⇛ heat conductivity, formability, and aesthetics.
Medical devices(syringes and prosthetics)⇛ biocompatibility, strength, and lightweight properties.
Telecommunications (antenna housings and enclosures)⇛ conductivity and corrosion resistance
Advantages Of Aluminum Deep Drawing
Improved fuel efficiency and performance:
Lightweight aluminium car bodies help vehicles use less fuel and go further.
Increased range and payload capacity:
Lighter aircraft parts allow them to carry more cargo or fly longer distances.
Reduced maintenance costs:
Corrosion-resistant aluminium components require less maintenance than materials like steel.
Enhanced aesthetics:
We do aluminium polishing to improve the appearance of the deep drawing component.
Environmental benefits:
Using recycled aluminium reduces energy consumption, material cost and pollution.
Design flexibility:
Bending aluminium is fun because we can create unique shapes for you. Its high formability becomes useful for body panels, engine parts, and structural components.
Improves engine cooling
Better heat dissipation helps keep the engine cool and components reliable.
Regulate building temperature
Through reflectivity, aluminium deep drawn components can regulate energy consumption.
Shatterproof
Enhances safety and reduces transportation costs.
Long Lasting
Protects food from contamination and extends shelf life through high conductivity.
Recyclable
Promotes sustainability and reduces environmental impact.
Highly Formable
Aluminium enables diverse container shapes and sizes.
Medically Safe
It is biocompatible, sterilizable and conductive. Its high Strength-to-weight ratio ensures reliable performance.
Advantages Of Aluminum Deep Drawing
Improved fuel efficiency and performance:
Lightweight aluminium car bodies help vehicles use less fuel and go further.
Increased range and payload capacity:
Lighter aircraft parts allow them to carry more cargo or fly longer distances.
Reduced maintenance costs:
Corrosion-resistant aluminium components require less maintenance than materials like steel.
Enhanced aesthetics:
We do aluminium polishing to improve the appearance of the deep drawing component.
Environmental benefits:
Using recycled aluminium reduces energy consumption, material cost and pollution.
Design flexibility:
Bending aluminium is fun because we can create unique shapes for you. Its high formability becomes useful for body panels, engine parts, and structural components.
Improves engine cooling
Better heat dissipation helps keep the engine cool and components reliable.
Regulate building temperature
Through reflectivity, aluminium deep drawn components can regulate energy consumption.
Shatterproof
Enhances safety and reduces transportation costs.
Long Lasting
Protects food from contamination and extends shelf life through high conductivity.
Recyclable
Promotes sustainability and reduces environmental impact.
Highly Formable
Aluminium enables diverse container shapes and sizes.
Medically Safe
It is biocompatible, sterilizable and conductive. Its high Strength-to-weight ratio ensures reliable performance.
Materials and Manufacturing Process
At JCL, metal bending is our art form. We know quality starts with the very foundation: The materials we use.
Quality Aluminium
We select high-grade deep drawing aluminium alloys known for their:
Exceptional Formability: Our chosen alloys are made explicitly for deep drawing. They stretch and flow into complex shapes. Expect no tearing or cracking.
Superior Strength: Our range of alloys is strong enough to match all your needs.
Corrosion Resistance: NO environmental degradation. Your components last for years to come.
Precision Deep Drawing
Next up, we deploy cutting-edge deep drawing techniques:
Advanced Tooling: Our in-house team designs and manufactures custom tooling. So, you get the exact component geometry in the perfect fit.
Controlled Forming: We give you advanced presses with great forming control. The aluminium deep drawn component has consistent wall thickness and dimensional accuracy.
Multi-stage Deep Drawing: Our multi-stage metal stamping techniques create the most complex geometries.
Quality Control: We monitor every step so your components meet the highest standards every time.
Endless Customization Options with JCL Deep Drawing
JCL goes beyond the limitations of conventional deep drawing. We know you are a visionary. So our In-house Design Team of experts manufactures your vision through Optimization and Analysis. Let's discover how JCL partners to bring your vision to life.
Design Flexibility:
JCL shatters the mould of standard shapes and sizes. Imagine Complex Geometries with Unmatched Depth and Material Versatility with JCL.
JCL gives you curves, ribs, flanges, and complex features. Think sleek aerodynamic components or medical implants with delicate structures.
JCL pushes the boundaries with deep draws exceeding 50% of the blank diameter/length.
JCL also works for bi-metal composites for high-performance aluminium alloy deep drawing application.
Tailored Solutions:
JCL manufactures more than parts. We forge partnerships with Close communication, Prototyping and Testing, and Topping with the best finishes.
JCL brings your ideas out and about to life with open communication and instant prototyping.
JCL allows you to refine the design and functionality before full-scale production.
JCL shows you how to finish designs best for your budget, suitability, performance, and aesthetics.
Technical Specifications
Material Grades:
5xxx Series:
Excellent formability and corrosion resistance (5052, 5754)
High strength and weldability (5083)
6xxx Series:
Strength and hardness (6061, 6101)
Good corrosion resistance (6063)
Other Materials:
High conductivity aluminium (1050)
Bi-metal composites (aluminium clad with steel)
Dimensions and Tolerances:
Standard sizes: Round blanks, Rectangular blanks, Maximum depth
Tolerances: Thickness, Wall thickness, DimensiCustomisationion: Depending on project requirements, we offer custom sizes, shapes, and depths.
Surface Finishes:
Anodising: Improves corrosion resistance, wear resistance, and aesthetics (various colours available)
Painting: Provides additional protection and decorative options (high-gloss, textured, etc.)
Electropolishing: Polishing aluminium gives the metal a smooth, reflective surface that is best for medical or fancy applications
Brushing: Creates a textured finish for aesthetic appeal and improved grip
Testing and Certifications:
ISO 9001: Quality management system certification
IATF 16949: Automotive industry quality management standard
Custom testing: We can perform specific tests based on your requirements
If you want to know more about deep drawing aluminium grades, please visit our website.
